Applications

The following pages show a small selection of the many and varied metal spraying applications. You can filter the applications on the left hand side or search for keywords that may relate to your application, e.g. LPG or Steel. Further applications can be seen in the Blog and Press section as well as the Video section.

application Metallisation Arcbeam spray concentrator.

Metallisation equipment is used around the globe on a daily basis to protect various structures and substrates from corrosion. One recent project saw the Metallisation Arcbeam spray concentrator used successfully at a Middle Eastern oil refinery. Metallisation’s customer, Anti Corrosion Protective Systems (APS), based in Dubai, has been using Metallisation Arcspray equipment for over twenty […]

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application HVOF Engineering Applications

High Velocity Oxygen Fuel (HVOF) coatings HVOF is a high energy thermal spray process which produces dense, strong coatings of cermets and metals which give excellent performance in demanding, aggressive, wear and corrosive environments. HVOF coatings are an important part of advanced surface engineering which enable us to salvage and improve components. This enables machinery […]

Coating: High Velocity Oxygen Fuelled spray coatings.
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application Laser Cladding for Critical Component Repair – Duplex Stainless Steel

Introduction     Laser cladding, a process that falls into the range of hard-facing solutions, can be used to increase corrosion resistance, wear resistance or impact performance of metallic components, using a method of applying a fully dense, metallurgically bonded and virtually pure coating.   Laser cladding can be used across a diverse range of […]

Coating: Dense, metallurgically bonded and virtually pure coating.
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application Metallisation Launches New HVOF System

This is the latest development in its range of liquid or gas fuelled High Velocity Oxygen Fuel (HVOF) systems. The new Met-PCC HVOF system retains all of the simple control and operator interface features of the previous HVOF system and is available in two versions: The Met-PCC HVOF-L (liquid fuel), and the Met-PCC HVOF-G (gas […]

Coating: HVOF
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application Laser Cladding for Continuous Caster Rolls

Laser Cladding for Continuous Caster Rolls   Continuous caster rolls are used in the steel industry to cast continuous solid forms from liquid steel. The rolls are exposed to thermal fatigue, high temperatures, bending stresses, corrosion oxidation and abrasion. The standard method of protecting caster rolls is by submerged arc welding with a 400 series […]

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Metallisation Launches New Laser Cladding System
application Metallisation Launches New Laser Cladding System

Metallisation has launched a new laser cladding system, MET-CLAD, which has further enhanced Metallisation’s diverse range of surface coating equipment. Laser cladding, a process that falls into the range of hard- facing solutions, can be used to increase corrosion resistance, wear resistance or impact performance of metallic components, using a method of applying a fully […]

Coating: The laser cladding process utilises a precisely focused high power laser beam to create a tightly controlled weld pool into which a metallic powder is applied.
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application Mabey Bridge Wind Turbine Towers and Arcspray System ARC140

Metallisation’s customer, Mabey Bridge, recently metal sprayed a number of Endurance Windpower X-Series wind towers, using the ARC140/S350-CL system, to protect them from corrosion. Mabey Bridge is a specialist supplier of high quality steel bridges, infrastructures, wind turbine towers and heavy plated structural steel work. Based in Chepstow, Mabey Bridge has extensive experience in the […]

Coating: Arc Spray applied for anti corrosion
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application Zinc Coating Protects the Next Generation of Wind Turbine Towers

With the ever increasing demand for wind power, alongside the challenge of producing taller and taller wind turbines, Andresen Towers has developed a new type of wind turbine tower. Zinc Metal Coating As with all steel structures which are located outside, corrosion is an issue which needs to be addressed. During the design stage of […]

Coating: Thermal Sprayed Zinc
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application Introduction to Thermal Spray and Engineering Applications

What is Thermal Spraying?   Thermal spraying is a technology which improves or restores the surface of a solid material. The process can be used to apply coatings to a wide range of materials and components, to provide resistance to: Wear, erosion, cavitation, corrosion, abrasion or heat. Thermal spraying is also used to provide electrical […]

Coating: Various steel and ceramic coating materials
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application Metallisation Equipment uses TSA Coatings to Protect Footbridges

Solent Protective Coatings Limited (SPC) recently purchased additional metal spraying equipment from Metallisation in order to fulfil another contract win. SPC has been a customer of Metallisation for around two years and is a huge fan of metal spraying. The company purchased a new MK73 Flamespray system and arranged additional training for its operators to […]

Coating: Aluminium (TSA)
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