Applications

The following pages show a small selection of the many and varied metal spraying applications. You can filter the applications on the left hand side or search for keywords that may relate to your application, e.g. LPG or Steel. Further applications can be seen in the Blog and Press section as well as the Video section.

application HVOF Engineering Applications

High Velocity Oxygen Fuel (HVOF) coatings HVOF is a high energy thermal spray process which produces dense, strong coatings of cermets and metals which give excellent performance in demanding, aggressive, wear and corrosive environments. HVOF coatings are an important part of advanced surface engineering which enable us to salvage and improve components. This enables machinery […]

Coating: High Velocity Oxygen Fuelled spray coatings.
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application Laser Cladding for Critical Component Repair – Duplex Stainless Steel

Introduction     Laser cladding, a process that falls into the range of hard-facing solutions, can be used to increase corrosion resistance, wear resistance or impact performance of metallic components, using a method of applying a fully dense, metallurgically bonded and virtually pure coating.   Laser cladding can be used across a diverse range of […]

Coating: Dense, metallurgically bonded and virtually pure coating.
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application Laser Cladding for Continuous Caster Rolls

Laser Cladding for Continuous Caster Rolls   Continuous caster rolls are used in the steel industry to cast continuous solid forms from liquid steel. The rolls are exposed to thermal fatigue, high temperatures, bending stresses, corrosion oxidation and abrasion. The standard method of protecting caster rolls is by submerged arc welding with a 400 series […]

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Metallisation Launches New Laser Cladding System
application Metallisation Launches New Laser Cladding System

Metallisation has launched a new laser cladding system, MET-CLAD, which has further enhanced Metallisation’s diverse range of surface coating equipment. Laser cladding, a process that falls into the range of hard- facing solutions, can be used to increase corrosion resistance, wear resistance or impact performance of metallic components, using a method of applying a fully […]

Coating: The laser cladding process utilises a precisely focused high power laser beam to create a tightly controlled weld pool into which a metallic powder is applied.
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application Introduction to Thermal Spray and Engineering Applications

What is Thermal Spraying?   Thermal spraying is a technology which improves or restores the surface of a solid material. The process can be used to apply coatings to a wide range of materials and components, to provide resistance to: Wear, erosion, cavitation, corrosion, abrasion or heat. Thermal spraying is also used to provide electrical […]

Coating: Various steel and ceramic coating materials
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application Flamespray reclamation of rudder posts

INTRODUCTION    The Shipping Industry, like any other Industry, has its share of wear problems. These are generated by the very harsh conditions of a Marine Environment; ships are sometimes at sea for months at a time with limited regular maintenance to some of the extreme areas. The rudder post which will only have limited […]

Coating: T405/1 Bond + 84E 316 Stainless Steel
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application Flamespray reclamation of ships propeller shafts

INTRODUCTION  Due to the constant rotation of a ships propeller shaft in a harsh marine environment, the bearing areas are very susceptible to wear, consequently giving rise to the inclusion of sand, salt water and other debris, leading to bearing seizure and loss of propulsion. By using the Metallisation Flamespray process it is possible to […]

Coating: T405/1 Bond + 84E 316 Stainless Steel Main deposit
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application Arcspray reclamation of ships propeller shafts

INTRODUCTION  Due to the constant rotation of a ships propeller shaft in a harsh marine environment, the bearing areas are very susceptible to wear, consequently giving rise to the inclusion of sand, salt water and other debris, leading to bearing seizure and loss of propulsion. By using the Metallisation Arcspray process it is possible to […]

Coating: 75E Ni/Al Bond + 84E 316 Stainless Steel main deposit
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application Arcspray reclamation of rudder posts

INTRODUCTION    The Shipping Industry, like any other Industry, has its share of wear problems. These are generated by the very harsh conditions of a Marine Environment; ships are sometimes at sea for months at a time with limited regular maintenance to some of the extreme areas. The rudder post which will only have limited […]

Coating: 75E Ni/Al Bond + 84E 316 Stainless Steel main deposit
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application Spinning Machine Trough Ceramic Coating

  Introduction to Machine Through Ceramic Coating For many years with in the Ductile Iron pipe industry problems of short life expectancy of the troughs and fall chutes has been experienced on the Centrifugal Casting Machines (Spinning Machine), typically one trough per week. This has contributed to high yearly costs due to downtime, trough replacement […]

Coating: Multi layer 99627 Ni/Al/Moly + 99910 Cermet + 99205 Grey alumina + 01E Aluminium Wire
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