Applications

The following pages show a small selection of the many and varied metal spraying applications. You can filter the applications on the left hand side or search for keywords that may relate to your application, e.g. LPG or Steel. Further applications can be seen in the Blog and Press section as well as the Video section.

application Metallisation Pistol Control Console (PCC)

Plasma Technology Incorporated (PTI) is so impressed with the Metallisation Pistol Control Console (PCC), the company has purchased seven units and is planning to add a further seven units in 2012. The Metallisation PCC has enabled PTI to enhance the spray capabilities of its HVOF spray systems. Plasma Technology Incorporated Impressed with Metallisation’s PCC The […]

Coating: Tungsten Carbide Cobalt Chrome (WC/Co/Cr)
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Aerospace engine repair functions
application Aerospace engine repair functions

Thermal Spraying Equipment Providing Engineering Coatings   Thermal sprayed coatings have been a recognised and trusted solution for engineering coatings in the aerospace industry for many years. Metallisation has been providing thermal spraying advice, training, support, equipment and consumables to a diverse range of industries around the world, including the aerospace industry, since 1922. Stringent […]

Coating: Various arc, plasma and powder flame coatings including Ni/Al bond, NiGr and CrC
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application Arcspray reclamation of ball bearing seats on rubber coated print rollers

INTRODUCTION  The printing paper and packaging industries use a wide range of rubber coated steel rollers for applying ink, adhesive or the transportation of paper. During use the bearings at each end of the rubber coated rollers will become impregnated with ink adhesive or other types of debris causing them to seize, inducing the roller […]

Coating: 79E Ichrome
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application Flamespray reclamation of ball bearing seats on rubber coated print rollers

INTRODUCTION The printing, paper and packaging industries use a wide range of rubber coated steel rollers for applying ink adhesive or the transportation of paper. During use, the bearings at each end of the rubber coated rollers will become impregnated with ink, adhesive or other types of debris causing them to seize, inducing the roller […]

Coating: 99E Molybdenum
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application Reclamation of blanket cylinders web offset litho press

  INTRODUCTION  In the offset litho printing process, there is a requirement to use a mixture of water and ink to achieve the correct density of print. The introduction of water onto any printing process will inevitably lead to corrosion problems. The blanket cylinder is one of the main casualties of this corrosion, where the […]

Coating: Bond Coat 75E Ni/Al, Main Deposit 84E 316 Stainless Steel
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application Reclamation of plate cylinder web offset litho press

INTRODUCTION    In the offset litho printing process, there is a requirement to use a mixture of water and ink to achieve the correct density of print. The introduction of water onto any printing process will inevitably cause corrosion problems. One of the main problems on an offset litho press is the plate cylinder, where […]

Coating: Bond Coat 75E Ni/Al, Main Deposit 84E 316 Stainless Steel
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application Backing nickel electroforms

INTRODUCTION  Nickel electroforms are extensively used as tools for injection moulded plastics. Whilst they give excellent service, their production is slow and costly. In some cases, tool distortion may be caused by the high residual plating stresses. For these reasons, the Metallisation spraying processes have been adopted to reinforce thin electroformed shells to produce tools […]

Coating: Bond Coat 75E Ni/Al or T405/1 Main Deposit 05E Copper or 60E 13% Chrome Steel
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application Metal spray moulds in the shoe industry

INTRODUCTION  Due to the rise in costs of producing a pair of shoe sole moulds using the conventional methods of casting or engraving, metalspray moulds have increased in popularity over the past decade. By using the Metallisation Arcspray Process of Mould Manufacture, it is possible to produce a pair of shoe sole moulds in two […]

Coating: 24E Zinc Alloy
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application Manufacture of Sprayed Metal Moulds

INTRODUCTION  The Metallisation Metal Spraying Process is in increasing use today for the manufacture of low cost moulds and tools for the plastics foundry and other industries. In this process, metal in the form of a molten spray, is deposited on to a suitable pattern; the spray solidifies immediately on the surface to produce a […]

Coating: 02E Zinc, 21E Zinc/Al, 24E Zinc Alloy, 07E 70/30 Tin/Zinc, 01E Aluminium, 05E Copper, 13E 70/30 Brass, 15E Phosphor Bronze
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Anti-corrosion metal spraying – basic guide
application Anti-corrosion metal spraying – basic guide

Anti Corrosive Metal Finishing Metal or thermal spraying is a technology, which protects and greatly extends the life of a wide variety of products in the most hostile environments and in situations where coatings are vital for longevity. The variety of metallised coatings is vast but can be broken down into two main categories. These […]

Coating: N/A
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