Applications

The following pages show a small selection of the many and varied metal spraying applications. You can filter the applications on the left hand side or search for keywords that may relate to your application, e.g. LPG or Steel. Further applications can be seen in the Blog and Press section as well as the Video section.

application Flamespray reclamation of rudder posts

INTRODUCTION    The Shipping Industry, like any other Industry, has its share of wear problems. These are generated by the very harsh conditions of a Marine Environment; ships are sometimes at sea for months at a time with limited regular maintenance to some of the extreme areas. The rudder post which will only have limited […]

Coating: T405/1 Bond + 84E 316 Stainless Steel
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application Flamespray reclamation of ships propeller shafts

INTRODUCTION  Due to the constant rotation of a ships propeller shaft in a harsh marine environment, the bearing areas are very susceptible to wear, consequently giving rise to the inclusion of sand, salt water and other debris, leading to bearing seizure and loss of propulsion. By using the Metallisation Flamespray process it is possible to […]

Coating: T405/1 Bond + 84E 316 Stainless Steel Main deposit
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application Arcspray reclamation of ships propeller shafts

INTRODUCTION  Due to the constant rotation of a ships propeller shaft in a harsh marine environment, the bearing areas are very susceptible to wear, consequently giving rise to the inclusion of sand, salt water and other debris, leading to bearing seizure and loss of propulsion. By using the Metallisation Arcspray process it is possible to […]

Coating: 75E Ni/Al Bond + 84E 316 Stainless Steel main deposit
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application Arcspray reclamation of rudder posts

INTRODUCTION    The Shipping Industry, like any other Industry, has its share of wear problems. These are generated by the very harsh conditions of a Marine Environment; ships are sometimes at sea for months at a time with limited regular maintenance to some of the extreme areas. The rudder post which will only have limited […]

Coating: 75E Ni/Al Bond + 84E 316 Stainless Steel main deposit
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application Seam Spraying of Pre-coated E.R.W Tube

INTRODUCTION    Tube is produced on a tube forming mill by Electrical Resistance Welding of the longitudinal seam. By using pre-coated steel strip, tube with enhanced corrosion resistance can be produced. Pre-coated steel strip is available with zinc coating (galvanised), aluminium coating (aluminised) or Zn/Al Alloy Coating (various trade names apply – Galvalume, Zincalume, Aluzinc, […]

Coating: 01E Aluminium, 02E Zinc, 21E 85/15 Zinc Aluminium
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application Spinning Machine Trough Ceramic Coating

  Introduction to Machine Through Ceramic Coating For many years with in the Ductile Iron pipe industry problems of short life expectancy of the troughs and fall chutes has been experienced on the Centrifugal Casting Machines (Spinning Machine), typically one trough per week. This has contributed to high yearly costs due to downtime, trough replacement […]

Coating: Multi layer 99627 Ni/Al/Moly + 99910 Cermet + 99205 Grey alumina + 01E Aluminium Wire
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application The arcspray reclamation of hydraulic rams

Introduction The hydraulic Industry, like any other Industry, has its share of wear problems. These are generated by the very harsh operational conditions. The 103T arcspray coating offers the advantages of low friction and great wear resistance, with the added benefit of being able to repair deeply scored rams with one process. By using the […]

Coating: Arcspray 79E (Ichrome) Bond 103T (Fe/Cr/B) main deposit
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application Arcspraying of mill rolls

INTRODUCTION      In the past, tremendous problems have been associated with billet ‘biting’ on newly machined mill rolls. The rolls have a very smooth finish after being machined and therefore offer less surface friction on the billet to pull it through the mill stand. This problem occurs mainly where a large bite angle occurs […]

Coating: Arcspray 75E (Ni/Al)
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application Flamespraying of mill rolls

INTRODUCTION     In the past, tremendous problems have been associated with billet ‘biting’ on newly machined mill rolls. The rolls have a very smooth finish after being machined and therefore offer less surface friction on the billet to pull it through the mill stand. This problem occurs mainly where a large bite angle occurs […]

Coating: Flamespray T405/1 (Ni/Al)
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application Zinc spraying of ductile iron pipes

Introduction Over the last 40 years in Europe, the ductile iron pipe has progressively replaced the grey iron pipe. The manufacturers of ductile iron pipe world-wide are now looking to give their customers a 50 year guaranteed life on their pipes. One of the main factors which will determine the life of ductile iron pipe […]

Coating: Arcspray 02E (Zn)
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